Services

Vacuum Forming

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±0.1mm

Precision Tolerance

35+ Years

On The Gold Coast

Full Range

Perspex, HDPE & More

Australia-Wide

Fast Delivery

Holland Plastics is one of Australia's leading suppliers of thermo-plastic vacuum formed components, operating from our fully equipped manufacturing plant on the Gold Coast. We utilise both single-skin and twin-skin vacuum forming technologies with advanced CNC-controlled equipment, giving us the capacity to produce high-quality components for industries ranging from transport and gaming to signage and retail.

Every component we manufacture is supplied completely assembled — with locks, hinges, dividers, or whatever hardware is required — ready for installation by the OEM or end user. From CNC machining of the tooling and moulds, through vacuum forming of the component parts, to final assembly and delivery, Holland Plastics handles the entire process in-house.

Quick Facts

✓ Over 35 years experience
✓ No minimum order
✓ Fast turnaround
✓ Australia-wide delivery

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Industries We Serve

Truck, Bus & Coach — interior panels, storage compartments, dashboards, headliners

Special Vehicles — custom interior and exterior moulded components

Gaming — jackpot displays, bank end displays, denomination displays, 3D animated signage

Signage & Shopfitting — illuminated themed signs, directional signage, lightboxes

Retail — point-of-sale displays, product housings, kiosk panels

Marine — instrument panels, hatches, interior trim components

Medical & Scientific — equipment housings and protective covers

Single Skin vs Twin Skin Vacuum Forming

Single-skin vacuum forming heats a single sheet of plastic and draws it over a mould using vacuum pressure. This is ideal for signage, displays, and lightweight components where one finished surface is required.

Twin-skin (or twin-sheet) vacuum forming simultaneously forms two sheets and fuses them together under pressure, creating a hollow, double-walled structure. This produces rigid, lightweight panels perfect for vehicle interiors, storage doors, and structural components that need strength without excessive weight.

Materials We Vacuum Form

ABS (Acrylonitrile Butadiene Styrene) — excellent impact resistance

HIPS (High Impact Polystyrene) — cost-effective for signage and displays

High Impact Acrylic — superior optical clarity with improved toughness

Polycarbonate — extreme impact strength for demanding applications

Polypropylene — chemical resistant, lightweight, food-safe options

ASA — UV-stable for outdoor applications

PET and PETG — clear, recyclable, food-grade options

Our Vacuum Forming Capabilities

Maximum forming area: 2400mm × 1200mm Material thickness range: 0.5mm – 12mm Tooling: CNC-machined aluminium, MDF, or resin moulds produced in-house Finishing: trimming, drilling, assembly, painting, and printing Minimum order: from 1 unit (prototypes welcome) to full production runs

Turnaround Times

Prototypes & short runs: 5–10 business days (including tooling) Production runs: 2–4 weeks depending on volume and complexity Repeat orders (existing tooling): 3–5 business days We hold tooling for repeat customers, so reorders can be turned around quickly without additional mould costs.

Why Choose Holland Plastics for Vacuum Forming?

Over 35 years of vacuum forming experience

Full in-house capability — tooling, forming, trimming, and assembly

Single-skin and twin-skin forming technologies

CNC-machined tooling for precision and repeatability

No minimum order — prototypes through to volume production

Complete design-to-delivery service

Local Gold Coast manufacturer with Australia-wide shipping

Vacuum Forming FAQs

What is vacuum forming?+

Vacuum forming is a manufacturing process where a plastic sheet is heated until pliable, then drawn over a mould using vacuum pressure. Once cooled, the plastic retains the shape of the mould. It's ideal for producing lightweight, durable components in medium to high volumes.

What is the maximum size you can vacuum form?+

Our vacuum forming machines can handle sheets up to 2400mm × 1200mm. For larger components, we can form in sections and join them during assembly.

Do you make the moulds in-house?+

Yes — we CNC-machine all our vacuum forming tooling in-house from aluminium, MDF, or resin, depending on the production volume and finish required. This gives us full control over quality and lead times.

What is the difference between single-skin and twin-skin vacuum forming?+

Single-skin forms one sheet over a mould, producing a component with one finished surface. Twin-skin simultaneously forms and fuses two sheets together, creating a rigid, hollow, double-walled structure — ideal for vehicle panels and structural components.

Can you produce just one prototype?+

Absolutely. We regularly produce single prototypes and short runs. Prototype tooling can often be made from MDF to reduce costs, with production tooling in aluminium for longer runs.

How long does vacuum forming tooling last?+

Aluminium tooling can last for thousands of cycles. We store tooling for repeat customers at no charge, making reorders fast and cost-effective.

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